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zv288bot's Rebel's Biker Scout Build Thread


Zv288bot

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Hi Everyone,

While I haven't pulled the trigger on the armor yet (I have been in touch with WTF and will be placing the order soon!) In the meantime, I have read up on the build threads in here. Lot's of good info. I started to order items that I've gathered from the build threads and the CRL. I am making everything myself so I plan on documenting all parts of the build completely. (I'm super excited!) 

Currently I have received

1 Pair of Lugs work boots

2 yards of Marine White Vinyl

3 yards of 10oz Bull Denim in white (for cummerbund, belt, boxes and front flap)

1 Pair of Milwaukee Leather Men's Gauntlet Gloves

Tandy Line 24 snaps

10 yds 3/4in Wide Black Elastic band (Knee and elbow)

10 yds 1in Wide Black Elastic band (shoulder bells)

1 in Plastic Buckles

5 yards 1 in White Cotton Webbing (Getting delivered this week)

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I need to dig around for a tutorial on making the boots. For everything I can see they look similar. The only difference I am guessing front (dog bone) overlapping part.

Lastly, I did decide to dig into, for the first time ever, in trying to model the correct blaster for this kit in of all things Tinkercad. Lot's of screen caps from Disney Plus but honestly "The Art of the animated Star Wars Rebels Nook" has two shots of the blaster that put it in an all new light! We will see how that one goes.

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I did do some low res prints for sizing to my hand. Here is a pic with my gloves on.

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Let me see what I can find (template wise) for boot making!

 

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Ok, so after doing some more research and reading more threads I am returning these work boots and going with the recommendation in @cheesewhoopy's build thread. I have ordered the Kingshow Water Resistant Premium Work Boots from amazon and should be getting them in next week. The two tone sole wasn't going to work.

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New boots arrived today! I may give making these a try this week!54ed380705de10517e745974920d2968.jpg


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I have a really rough (printed low res) blaster that has taken shape some shape. I don’t have any of the armor yet so I will most likely have to rescale it when the time comes to fit it to the holster. I took as many references as I could from show stills and the book. It’s as close as I’m gonna get it for now.

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I took the plunge. Honestly I was super worried and nervous. My TK boots had been purchased from a vendor and my Tusken boots were just wrapping some left over fabric around some rain boots. These things, made me nervous.

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I am following cheesewhoppy (now I am hungry) tutorial. Seems to have been reference in another build lately and it’s pinned so it’s got to be good right?!

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Stretching and heating and stretching and heating and pinning (which I am not feeling like I have enough tacks). I scrounged around and found some more. But just like his tutorial, once I got them smooth. I let them sit for 15-20 mins and then applied a thick layer of E6000!

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I cut a 1/2in strip and CA glued it around the edge! I can’t believe how amazing these came out!

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Let’s do this! Come on #2, it’s your turn.


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Pretty stinking smooth.

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I got a little wrinkle in the front of the second one but overall for my first attempt at ever making these I am pretty impressed with myself! LOL

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I started with the measurements to make the tube. I’m gonna give those guys a whirl next!


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Cheesewhoopy has a great tutorial and you did a great job on those boots! Keep it up and let us know if you need anything.

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So I got the vinyl cut for the tube portion of my boots!

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Got my two squares cut from taking the measurements.

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I added a line one inch down but then a second one inch from that one so I had a line to match up the top fold to.

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Based off of my boot measurement. This is for the opening.

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Here goes nothing! I did switch the needle on this sewing machine to a needle used for leather. Not sure if it would have mattered but I did. No issues.

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Happy Dance! It really looks like a biker scout boot!?!

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Got the pair done tonight. They are glued and I will wrap them up tomorrow!


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Ok Dog bone time. CRL goes either way but I am thinking of going with the rectangular shaped dog bone. Has anyone done this? Anyone see one of these in real life? Here is my mock up based off stills.

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Any thoughts?


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Welp… no turning back now.

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I only glued about a 1/4 inch from the edge. I may go back once I am 100% sure they have landed correctly.

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So I made a belt. It’s the same material I am using for the cummerbund, pouches and cod piece. I sewed it to the size Stephanie mentioned in her build thread. 1 and 3/4 inches wide.

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I cut enough material to fold it on itself so it’s 4 layers thick.

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Slow and steady…

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Not to shabby for my first ever attempt at making a belt as well. (Honestly I usually will have my wife sew these things for me)

On to the pouches!


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So these pouches are a bit of a pain. Especially reverse engineering how you would put one of these together. I started with a paper version based off of Scaryguy’s build thread dimensions.

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After talking to the wife. She game me some pointers and this is the template I currently have made for them.

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(Spoiler alert!! I am already working on a revised version)


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I traced the pattern onto the fabric. There is also definitely a finished side and non finished side to it.

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I cut a second piece for the flap just to add some weight to it.

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Sewing the second flap closed.


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And here it is. No straps which is why I am going to go with round two unless I just sew the straps to the back of the pouch and not in line. Guess it wouldn’t matter, it’s not like they are seen?

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I think I want to switch it where the seam on the sides is in the back. That way I can sew the straps on the back and then sew them in and up. I’m gonna pause and think about it some more.

I may start the cod and cummerbund. Maybe…


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Ok so I made some changes to the pattern. Moved the sides so when sewed together the seams should be in the back. This also allows me to stitch in the straps that attach to the belt.

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I have cut out the new version and will give it a whirl tomorrow.

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  • 2 weeks later...

So I worked in the cummerbund. Not having my armor yet really just left me up to making it length wise “hopefully” longer than needed. I measure from pecks to belt area. Took the widest circumference and based everything off of that.

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So my idea is to sew 3 sides leaving a opening to stuff the stuffing in. Of course making sure to sew it inside out as well.

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Ok so things I learned.

1.) when you think you put enough stuffing in, add another layer
2.) do sew the cummerbund completely on all four sides before stitching the vertical line because it will bunch up and needs room for movement.

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Added some Velcro. I believe it’s 2 inch.

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So I should have sewed the Velcro on last. Later when adding the vertical lines it bunched up a little on the inside of the bund.


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So, Scaryguy posted up about this quilt guide that I had to have so I can make this process easier. I traveled around locally to some fabric stores and couldn’t find one. Online search for the machine I have brought me to this guy! Looks promising, I’ll do it.

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The issue with that guy is it has the same distance as the presser foot. So when you try and roll some quilted material under it it becomes a hot mess. I am gonna have to go free hand on this one!?!


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So I took some fabric chalk, found the center and marked out 1 1/2 in marks across the top and bottom. I will connect them together and hopefully be able to follow the line. I also marked the inside so if the chalk proved difficult to get out at least it wouldn’t be seen.

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And here it is with the belt pinned in place. I will head back to the pouches maybe this weekend.


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Solid work with the chalk and piping! I used the same method for my ROTJ bund and it came out great. You’re making great progress. Keep it up.

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Solid work with the chalk and piping! I used the same method for my ROTJ bund and it came out great. You’re making great progress. Keep it up.

Thank you!


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  • 2 months later...

Well 12 weeks into waiting for hard parts to arrive and got word today that I am looking at another 3 weeks while they wait for white plastic to arrive. 😐 I get it, not my first rodeo, I just lack patience.  

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