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zv288bot's Rebel's Biker Scout Build Thread


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They say they are pulling this week! Shipping out end of this week, early next week! 

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  • 2 weeks later...

Walt sent me a video last week with a set boxed up, just waiting on decals to get cut for it!! soooo close.

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Looking forward to seeing some photos once everything is in hand. BBB Day is almost here!!!

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  • 4 weeks later...

So I realized I need a neck seal. In the show, they have a larger rib followed by 4 smaller ribs. Year back I found a thread on FISD that had someone making a neck seal out of headliner material. Well when I bought it, I had to get a yard so seeing that I have enough to make 20 necks seals, figure I would use the same material.

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I cut one piece and folded it over. Flipped it inside out to stitch one side with an extra piece of Fabric to use as tab to hold a strip of Velcro. I measured out some line and stitched some ribs into it.


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Making these aren’t any fun. This is actually the easy part. Getting the bib part done is the most challenging part.

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Ugh… I think I will need to re-design the bib part on this. I’m not liking it.

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I also have a collar on my compression shirt that I didn’t take into consideration. I may just order a new one without and maybe use this one for my TK.
I did a quick try on with the T-shirt I was wearing and it’s seems ok. I don’t know, I may come back to it later.


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Oh and Christmas miracles do happen. UPS says my BBB from Walt is arriving tomorrow!?! Fingers crossed!


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Oh and Christmas miracles do happen. UPS says my BBB from Walt is arriving tomorrow!?! Fingers crossed!


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That’s great news! Now the real fun begins! You’ve got a nice and clean build with your soft parts (incredible job btw), so I’m really looking forward to seeing your armor build.

I like what you did with the neck seal. “IF” you do decide to redo the bib, consider modeling it after a modern clerical amice. I say modern, because the original style of this garment wrapped around the neck and tied around the back, but the modern ones are smaller and use Velcro. While wearing mine the other week, it hit me that they and are like mini neck seals without the ribbing:

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There is seam that runs across the top of the shoulders, and the back is split down the center. Some just use Velcro around the neck seal portion, others have Velcro running the entire length down the back. This style lays very nice and flat across the front and back. You can adapt the width to your liking and even taper it towards the bottom if you want.

It’s a very easy way to do the bib. I bought a bib from an Etsy vendor after failing at making my own for a JFO build I’m working on. The seal itself is great with a hidden zipper and ergonomic fit around the neck, but I really dislike how the bib portion was done. I hope to redo it over the Christmas holidays using my amice as a template.
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Hey Dennis this is great can you get a shot of the inside of the amice so we can see the seam lines? That would help in working out a pattern of how the bib would attach to the seal. Thanks for posting this!

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That’s great news! Now the real fun begins! You’ve got a nice and clean build with your soft parts (incredible job btw), so I’m really looking forward to seeing your armor build.

I like what you did with the neck seal. “IF” you do decide to redo the bib, consider modeling it after a modern clerical amice. I say modern, because the original style of this garment wrapped around the neck and tied around the back, but the modern ones are smaller and use Velcro. While wearing mine the other week, it hit me that they and are like mini neck seals without the ribbing:

fbb4cb1b0abb4723f9222ed7b5a169d0.jpg

There is seam that runs across the top of the shoulders, and the back is split down the center. Some just use Velcro around the neck seal portion, others have Velcro running the entire length down the back. This style lays very nice and flat across the front and back. You can adapt the width to your liking and even taper it towards the bottom if you want.

It’s a very easy way to do the bib. I bought a bib from an Etsy vendor after failing at making my own for a JFO build I’m working on. The seal itself is great with a hidden zipper and ergonomic fit around the neck, but I really dislike how the bib portion was done. I hope to redo it over the Christmas holidays using my amice as a template.

Great idea! I will look these up and see if I can make the mod. Thanks for the kind words and sharing!


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2 hours ago, Retrofire said:

Hey Dennis this is great can you get a shot of the inside of the amice so we can see the seam lines? That would help in working out a pattern of how the bib would attach to the seal. Thanks for posting this!

I’ll grab mine later today and make a separate post with photos of the seams and with it on front and back.  

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Hold on tight. It arrived!

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Lots of packing peanuts.


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Got everything laid out. It’s weird that all the decals have been placed? Even on the helmet that will need to be painted after assembly. The good news is he did send a set of decals in an envelope as well. Just wasn’t expecting to see them. Oh well, looking pretty snazzy.

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I have no idea what this piece is for? Any takers? ^^^


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So not sure if I was supposed to get one or not. But no helmet lense was in box. I do have some extra lense that will work left over from my daughters Mando helmet. It seems to do a good job blocking being able to see any face. Here is a picture of her at the most recent con. She’s 16 and part of the galactic academy here in Georgia.

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That’s my Chopper too! Can’t wait to start cutting. I know what I will be doing for the next week or two! I will post up picks as I go along.


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Ok so I couldn’t wait. I started to cut everything out.

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Everything is rough cut.

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So I trimmed up the helmet and I am going to clue it together. I purchased some Devcon from Amazon a month ago and went to use it only to find out it was dried up in one end. I had a new bottle of JB weld and used that instead.

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I’m gonna let it sit and clean it up tomorrow.


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While the glue is drying I’m gonna cut the lense part out. I drilled a couple of holes below what I would consider the cut line. I will rough cut it out and then go back and sand/file it closer to the line.

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Getting excited!


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I forgot about these guys! The plastic in this area was on the thinner side so cutting both out wasn’t as challenging as I thought.

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Ok, this guy sat for 36 hours. I’m gonna cut the Mohawk and trim it up.



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Once I cut the Mohawk as close to the surface as possible I added another layer of JB weld to the top. When I sanded the top of the visor, the visor became very flexible in a bad way. I’m hoping a couple of layers sanded flat followed by some bondo will shore it up. I did see in scaryguys build he mentioned once the visor was attached to the face plate it added the much needed support.

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Just cleaning up some edges. Used lexan scissors to rough all of the pieces out the mostly hand sanded all of the pieces to clean them up.

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So, Happy New Year! Another year and I am looking so forward to completing this costume in January for a couple of troops I have signed up for in February!

So, I took advantage of the nice day here in Georgia to do some “Bondo” work on the helmet.

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Well. I guess JB weld plastic bonder is not Devon Plastic Welder?! (I finally found out that the local ace hardware carry’s it) I’ll be picking some up tomorrow.

When I started to sand the bondo I notice the JB weld was coming off in chunks. I started to pick it and it did not bond to the plastic (HIPS) what so ever?! Crazy!! I first noticed when I was sanding the visor.

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I replaced the JB weld with a piece of sign. I will sand and bondo over it.


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At this point, I knew it would only be a matter of time before I would have issues with the helmet. It’s made of the same material, there is no way it’s was a fluke.

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I’m walking away for the moment.


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While the helmet sits. I decided to re-do my neck seal using @AradunFF awesome template! It was so super easy! Highly recommend it for a quick easy bib.

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Picked up a pre cut yard of black fabric for the local mart. 100% cotton.


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Front of the bib with [mention]AradunFF [/mention] measurements. I folded it in half after I marked it out to make the cuts.


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I have the front and back matched up.


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Front and back again.


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Sewing the sides together first.


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Sides are sewn on! So cool!


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Now I am attaching my neck seal. Again, this is the same seal previously made. I literally ripped the old fabric off (a cut up t shirt) and pinned it to the new bib. I just centered it and pinned going out in both directions.


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The back side.


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Drum roll please.

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So much nicer and better! Thanks again [mention]AradunFF [/mention] for not only cheering me on but sharing an easy awesome pattern with the detachment! I am sure tons of peeps will be referencing it in the future!


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