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TXBF's WIP/ Progress


TXBolt
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Howdy all.

 

First let me say THANK YOU to all you experts here sharing your insight and advice. I won't lie, I'm fully intimidated by the scope of the project I am taking on and your obvious skill in building out your gear. You make it look easy. I've said in a couple posts that I'm a CPA... not a craftsman. Everything I am doing on this costume is new ground for me. It's a freaking ton of fun, but a challenge for sure.

 

I thought I'd share where I am on things in case you guys are interested.

 

Since I'm also an IT retard (hey... I'm really damn good at what I do, but I also know what I'm not good at :) ) I cannot seem to figure out how to get inline pictures to post on threads here. Soooooo... allow me to share you the post where I updated my friends on Facebook: https://www.facebook...199?pnref=story

 

If I can figure out inline pictures to the post, I'll try and do a more complete progress build out and give my noobish experiences to share with others that don't have the background you guys have.

 

Enjoy!

 

TXBolt

(Oh... the TXBF was a typo goof on my part that I missed. My handle on other/ unrelated forums is sometimes TXBF... sorry)

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I cannot seem to figure out how to get inline pictures to post on threads here.

 

Get yourself a photobucket account (or similar). On Photobucket, for the picture you want to post, to the right is a bunch of ways to Link. The way I do it, is click in the "Direct" box. It will say "link copied" or something. Now, in your post you click the Image button. Paste the link you copied in there and that's it.

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  • 2 weeks later...
  • 2 weeks later...

Alrighty... let's give this a shot (photobucket up and running finally).

 

Here are some shots of my rough cuts of the BikerChick gear. My first time using a dremel led to some crooked cuts at first, but as time went on and I tried different bits and got more experience, things went more smoothly. I was VERY slow at first (using the wrong type of bit will do that).

 

Where possible, I would side by side my cut out against an uncut one to see the difference between what arrives and what I did.

 

(edited to remove error in picture posting)

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YAY! It worked.

 

OK... so for the boots, I had to search around and ended up with spening around $90USD because my giant feet (size 14/15) are hard to accomodate, and c'mon... who doesn't want comfy shoes?

 

After marking off the boots with a sharpie, I hit the cuts first with a knife. You'll see the square cut on the closeup that I then shaped with the dremel (getting better with this thing). BE CAREFUL THOUGH.... you CAN cut too thin and crack through the base. On one of the boots I'm going to have to superglue a crack in the bottom of the boot so water doesn't get in onto my socks. Nothing that shoes, but could be irritating if I step in a puddle.

 

IMG_15801_zpsfanh1jo0.jpgIMG_16231_zpsl72md8si.jpgIMG_16251_zpsn3vrsvcq.jpgIMG_16281_zpssr4dh8jy.jpg

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So once things were cut and I got a little more experience, I know I went back to every piece to shape them more appropriately. Basically, I was learning as I went.

 

Side note... this forum freaking rocks for insight and advice on specifically how to do all this stuff. There IS a lot of trial and error because it's not practical for the guys here to completely babysit your build, but holy cow there are some geniuses here that have really found a way to make it happen. There's no way I would have come this far without the insight found here. If I (a freaking CPA with no craftsman skills) can do this... you can with the appropriate amount of effort.

 

Speaking of the genius of the forums... E3000, for sale signs, and earth magnets... sheer... freaking... genius. Guys... this works so well its silly.

 

IMG_17431_zpsk9rn4md7.jpgIMG_17441_zpswiu2epbd.jpgIMG_17561_zpst30v6oqw.jpgIMG_17571_zpstnfn9gvz.jpgIMG_17661_zpscyb0vxcw.jpgIMG_18212_zpsjoeeyult.jpg

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But wait... there's more...

 

Bondo time!

 

Alright... I was awful using Bondo 20+ years ago as a kid trying to patch up an old Camaro. Guess what? 20+ years later with no practice... I'm still awful! :) I gooped it on WAY too thick, but that's about all I could do. I just have a LOT of sanding ahead of me.

 

For those of you that haven't used Bondo or it has been forever, like me, the stuff dries fast. You have 3-4 minutes... that's it. Be sparing on the hardener and you'll get 30-60 seconds more, but that's it. Small batches, mix fast and get to work. You do not want to have it chunk up on you while spreading it. (I used scrap wood as my mixing table and a putty knife to mix and apply)

 

IMG_18251_zpsz450q7wv.jpgIMG_18221_zps988fmjmm.jpgIMG_18261_zpsqvoprpn7.jpgIMG_18361_zps6twqz3sw.jpg

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See those shoulder guards up there? Yeah... caked on Bondo.

 

I don't have a belt sander or anything other than a dremel for sanding (don't bother... it doesn't help on these big jobs as far as I can tell). That means... time to get a shoulder work out by sanding by hand.

 

Using 80 and 100 grit paper, it took about an hour (maybe more... wasn't exactly timing it) to sand down the goop to what you see below. It really wasn't that bad.

IMG_18391_zpspkcbzg8g.jpg

 

I'm actually pretty happy with it. I have to hit it with two more finer grits to get it where I want it, but overall... it worked out.

 

By comparison... check out what they looked like after the rough cut work... You can see the dips and divits in the plastic:

IMG_16621_zpsa7d38gyf.jpg

 

So there you have it so far. I also have a Cummerbund that was made for me (I'll have to adjust it... I lost 30 pounds in the last 6 months and that.. uh... changed my dimensions :P), I have dyed and started getting the soft armor sewn (my pics of the camo dying and such was on another phone, so I'll have to see if I can track those down for posting here), and I have a buddy machining a blaster for me for level III approval.

 

If I were to guess... I would say I'm around 30-35 hours in on this thing. I'm sure if I knew what I was doing, I'd be faster. However, it's a labor of love. No complaints. I'm still on target for having most (if not all) of it done for Halloween. 501st approval would be after that because I want to have the attention to detail nailed down before submitting anything. Trick or Treaters won't notice the differences they would.

 

Again... thank you all for your posts, advice, insight and expertise. You are making this happen as much as I am.

 

TXBolt.

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After marking off the boots with a sharpie, I hit the cuts first with a knife. You'll see the square cut on the closeup that I then shaped with the dremel (getting better with this thing). BE CAREFUL THOUGH.... you CAN cut too thin and crack through the base. On one of the boots I'm going to have to superglue a crack in the bottom of the boot so water doesn't get in onto my socks. Nothing that shoes, but could be irritating if I step in a puddle.

 

 

Bro use the rubbery super glue I posted on my topic so it can cope with the movement ;)

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Also, on the bucket subject, take advantage that it's still raw and make sure the inside of the lens area is smoothed out o take the lens.

 

Make sure the lens can sit properly. Mine could still do with some improvement IMO...

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  • 3 weeks later...

But wait!

 

I'm a horribly impatient person, and I HAD to see how these bad boys looked with some silver. :D

 

IMG_1964_zpsdbtzt4in.jpg

 

IMG_1965_zpsuxr9g0rt.jpg

 

IMG_1966_zpsnafjtpm3.jpg

 

My plan for the silver is to slap some silicone or even elmer's glue on key spots before painting the camo. When done, I'll peel off the goop to reveal the "metal" underneath. That way it looks more like chipped away paint than me trying to free hand in scratches and the like.

 

For those trying to take inventory of supplies used...

The pieces you see above took a full can of primer. I wasn't able to coat all of the back sides, so I estimate that I'll need at least 2 more cans of primer to get all the pieces coated.

 

From there, I think that I'll need 2 cans of silver (maaayyyybe 3) to cover top sides like you see above, 4 cans of tan to make sure I get a good base coat, and then just 1 can of each of the brown and olive for the sponge painted camo.

 

I'll keep you updated on things if you guys are interested.

 

(Side note... I did knock out the final touches on the dye work on the soft armor this weekend, and I'm 50% done with the sewing on the BDUs and such. NO pics though... sorry. I was rushing a little before running out to a kiddo's basketball game. :))

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  • 2 weeks later...

FINALLY got the soft armor 90% complete with the help of a friend. I cannot sew at all, so I needed help from some friends in making sure i didn't mangle things up. I've got some velcro, sharpie touch ups, and a little minor aging/ tweaking to do... otherwise, I'm pretty excited to call this close to done.

 

Cummerbund_zpsarvdn1f3.jpg

 

Camo%201_zpsuap9qmxr.jpg

 

Camo%202_zpsvjsg7lsj.jpg

 

Camo%203_zpspwcf46hs.jpg

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One step back to take two to three steps forward is the theme for the day.

 

I was previously excited to get that silver paint on things as you see above, but I used a primer called "etching primer" to do it. The more I looked at things, the less I liked the finish. I don't know what the heck 'etching primer', but I don't recommend using it. It looked like little flakes were sprinkled in the paint and that made it all look rough rather than a metal smooth.

 

As a result, I spent hours sanding things back down this morning to get a new coat of primer on everything I already did in addition to wrapping up all my other sanding and cutting to get everything redone. (note... all my sanding is done by hand... If I ever make a suit of armor again, I'm going to have to find a better way of going about this. Hours and hours and hours of hand sanding... bleh).

 

Anywho... I'm very happy with the newly primed gear:

IMG_2030_zpsifvr0a0u.jpg

IMG_2035_zpshhvgovgw.jpg

 

Then it was on to the black for the under side of things:

IMG_2033_zpskod4aany.jpg

 

 

Now to make things shine. I am SOOOOO much happier with the finish on these pieces. It almost wanted me to make a Phasma KT. :)

 

IMG_2036_zpsy24yyciu.jpg

 

IMG_2038_zpsiydbat2w.jpg

 

IMG_2041_zpsjfocebom.jpg

 

As per everyone's advice on the boards, I used the E6000 to make my wear and tear spots. While tinkering with this, I decided that I was going to have a run in with a clawed alien of some kind:

IMG_2043_zpsokbaqn20.jpg

 

 

As I looked at the clock and realized that I had been at this for almost 7 hours, I decided it was time to wrap up with a tan finish and pack it in for the day:

IMG_2045_zpsgirxxpu2.jpg

 

IMG_2047_zpsqmfperfg.jpg

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Oh yeah.... it's time for some Camo.

 

I started with a base green. Like most, I sponge painted.

IMG_2049_zpsdglusgua.jpg

 

 

From there, it was detail detail detail. I had NO IDEA it would take 4.5 hours to do just the camo.

 

I'm really happy with how it turned out. Grumpy pointed out that I need to come back with some more green to balance out the brown that is overpowering things a bit, so I hope to knock that out later today (unless I have to go into work more than expected).

 

IMG_2053_zpsoysjfs2c.jpg

 

IMG_2055_zpsznjzw3v5.jpg

 

IMG_2057_zps6tyxkbw9.jpg

 

 

 

Once I'm 100% comfortable with the camo... I'll peel off that glue to 'reveal' the 'metal' underneath.

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