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my armor moulds


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hi friends!

P1020732.jpg

 

these are the molds I have built with wood and DAS ( a modelling material we have here in Italy).

when I started the project I was far more than a noob .

the main contributors are:

 

- my mother: she helped me a bit for the sculpting.

- the internetz: for the tutorials ( not sure if I can tell the name of the websites ... :) ) and image references

 

I have vacuumformed the small parts in my oven here at home, but the chest and back plate don't fit in so I'm looking for a bigger oven around...

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WOW! Those molds look awesome! Congrats!

 

For the chest mold, are you going to fill in the area under the pectorals? That a huge void there, and if left unfilled, the plastic will attempt to seal up under the 'bridge' making it difficult to pull the mold out of the formed plastic.

 

Also, I am currently working on a new thermal detonator mold myself, and I noticed your thermal detonator box is a little squarish looking. You might want to sand the top 'long' edges of the thermal det more, rounding it off for a more curved look. Also, the half-cylinder area for the ribbed pipe tunnel needs to be a little taller, you'll have trouble getting the pipe to fit properly in that short hump area.

 

But, dude you have done a fantastic job. If you wanted to vacform the parts today, you could. And we all can't wait to see the final vacformed plastic. WOOHOO!

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WOW! Those molds look awesome! Congrats!

 

For the chest mold, are you going to fill in the area under the pectorals? That a huge void there, and if left unfilled, the plastic will attempt to seal up under the 'bridge' making it difficult to pull the mold out of the formed plastic.

 

Also, I am currently working on a new thermal detonator mold myself, and I noticed your thermal detonator box is a little squarish looking. You might want to sand the top 'long' edges of the thermal det more, rounding it off for a more curved look. Also, the half-cylinder area for the ribbed pipe tunnel needs to be a little taller, you'll have trouble getting the pipe to fit properly in that short hump area.

 

But, dude you have done a fantastic job. If you wanted to vacform the parts today, you could. And we all can't wait to see the final vacformed plastic. WOOHOO!

 

 

 

hello jeff,

 

this "fantastic job" as you say, wasn't really possible without your tutorial. it was my first true inspiration for this project.. thank you so much ! ;)

 

you're totally right about the chest plate. I didn't put it in that picture but I have a base that fills the empty spaces

 

you're also right about the sharp edges on the thermal detonator :) .... I just liked how it looks like this way

 

the ribbed pipe I found has a 3 cm diameter ( too small?) and it should fit on the tunnel.... I don't have yet the endcaps for the pipe.. Is it possible to buy them somewhere?

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http://i1158.photobucket.com/albums/p605/locuststar11/P1020741.jpg

 

http://i1158.photobucket.com/albums/p605/locuststar11/P1020743.jpg

 

http://i1158.photobucket.com/albums/p605/locuststar11/P1020742.jpg

 

 

I have finally tested the big vacumfoming machine. I had a lot of troubles.....

I wasted two large sheet of styrene during the first pulls and removing the chest-plate from the mould I broke some pieces of the mould :( nothing serious but I need to reinforce the mould or it will break into pieces everytime. I also noticed the chestplate

needs a little more sanding.

 

tell me what you guys think about it! hope you like it. all the moulds were scratchbuilt using wood. I've never seen a bikercostume in real life....all I had were some pictures I found on the internet ( magic of mith exibihition mostly)

this is my first propmaking project and I'm so happy about the results so far!!!!

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first of all thanks to all of you for following/reading/showing appreciation on this topic :) my enthusiasm for this project is growing with your support!

 

I didnt have much time these days to go on with the armor, but I trimmed the chest and back and well... there's something

wrong with the shape of the shoulders. they don't fit as they should... so I'm modelling again the moulds.... I will upload some pictures as soon as I have something to show you

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Yeah, getting the chest and back shoulders to line up is painstaking and time-consuming. Measure... tweak... measure... tweak... measure...measure....measure... tweak... :) It's a slow process, but it is all worth it in the end. Keep posting progress notes. WOOHOO!

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  • 2 weeks later...

hi santiago! I'll post new pictures when I'll have the jumpsuit.... the chest and back armor have been corrected and they are almost done I'll vacumform next sunday maybe.

 

today I buyed the buckles and straps for the belt so we're getting close ;)

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I have finally trimmed most of the armor, some pictures :) most of the pieces are ok, there's some "last minute-bondo repairing" visible on the chest and back plate.... the hump is not trimmed yet

 

 

http://i1158.photobucket.com/albums/p605/locuststar11/P1020912.jpg

http://i1158.photobucket.com/albums/p605/locuststar11/P1020916.jpg

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