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KS Helmet Build - TK 3189


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So here is the beginning of my journey towards building my TB. I selected KS's kit to be able to build from scratch and modify parts needed for Lancer and comfort during the build.

 

Base Kit: KS

 

Upgrades:

- Spray paint inside black

- Helmet padding (replacement baseball pads)

- replacing plastic bolt covers with 3m plastic bolts

- Install magnet to secure face plate when lowered

- Add chin cup

- Fans and other electronics

- Upgrade snout gribblie and decals

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Day 1:

 

Everything trimmed. Next step is to paint the inside black. I did this with a TK bucket and really liked the look. Also this will help with the depth on the side holes so that I do not have to use the mesh KS sent with their kit. After painting, I will do a soft assembly with painters tape to line pieces up before using glue/bolts to permanently attach everythibg together.

 

I will post some photos when I get on my laptop. They seem to be too large of a file to upload from my phone.

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Bring on the pics! I'm renovating a second hand KS that I bought here so I'm interested in how your bucket is progressing.

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Out of the box...

 

post-78779-0-75085500-1463701051_thumb.jpg

 

post-78779-0-04145800-1463701056_thumb.jpg

 

Gribblies (I will not be using the button covers, nor the mesh.)

post-78779-0-71392400-1463701104_thumb.jpg

 

post-78779-0-32304600-1463701107_thumb.jpg

 

Visor (Rough trimmed by KS)

post-78779-0-83223900-1463701145_thumb.jpg

 

post-78779-0-75418600-1463701151_thumb.jpg

 

Faceplate (Rough trimmed by KS)

post-78779-0-87653700-1463701148_thumb.jpg

 

Back globe (Rough trimmed by KS)

post-78779-0-25919900-1463701153_thumb.jpg

 

post-78779-0-84351600-1463701159_thumb.jpg

 

post-78779-0-44368600-1463701162_thumb.jpg

 

post-78779-0-91094000-1463701163_thumb.jpg

 

Top dome (Rough trimmed by KS)

post-78779-0-31102000-1463701155_thumb.jpg

 

post-78779-0-29685500-1463701157_thumb.jpg

 

All pieces have been fully trimmed as of today and I am in the process of prepping them to paint the inside black. I will post more photos and update tomorrow with my progress.

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Wow! Ask and you shall receive! Thanks brother! I'm painting the inside all black as well but got some bondo/sanding to do before I give it a coat. Picked up a lens from Trooperbay but much work to do before then. I guess I should start a thread. Thanks for the pics they're a great reference.

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Day 1 Pics...

 

Always remember, safety first!

tb07.jpg

 

Laying everything out... Trimmed the visor...

tb02.jpg

 

Visor was trimmed with the dremel cutting wheel and sanding wheel... Cleaned up with some 300grit sand paper afterwards. (visor is not attached)

tb04.jpg

 

Edges were cleaned up using dremel sanding wheel and 300grit sandpaper afterwards. Leaving the side holes for after painting the inside of the helmet black.

tb03.jpg

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Justin, the progress pics are pretty awesome. I am building a ks kit as well. Im having difficulty getting the visor trimmed correctly on the bottom front corner. Can you take a couple of pics of just the corners so i can compare? Heres mine so far, but i still need to paint the inside as this pic still has the mesh on the ear holes, and replace the snout / vinyl...

post-80377-0-37162900-1464274294_thumb.jpg

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  • 4 weeks later...

Joe, my KS is on the way. I'm doing everything as accurately as I can upfront. I don't want to revisit the helmet later on. With that said, what type of mesh did you use on the ear holes ?

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Joe, my KS is on the way. I'm doing everything as accurately as I can upfront. I don't want to revisit the helmet later on. With that said, what type of mesh did you use on the ear holes ?

 

I wouldn't use any mesh and you really don't need any. Besides it's better for air circulation not to have anything in the ear holes. Paint the inside of the bucket black and you'll be good no one will be able to see inside your lid.

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  • 1 month later...

The area looks big enough for a couple 20mm fans. They barely do anything, but I've noticed a difference on my mando helm and can't wait to try it on my scout helmet.

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  • 2 weeks later...
  • 1 month later...

I'm really looking forward to seeing this build progress as I'm about to start one myself and I've never done much of this before. It will be very interesting to see what you do to attach (and perhaps fill with ABS paste?) the back helmet piece to the top, as I'd imagine there will be a defined and visible separation line between the 2 pieces?

Thanks for the thread :)

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  • 2 weeks later...

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