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Tools of the trade


Guest Darth Mortis

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Just be aware that you will have to do some trimming. There is no way around it. It is really easy with some Lexan scissors and a metal file.

 

 

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If the helmet is from SC and you will have it assembled then it will come ready to go and Jeff does a fantastic job. As to the rest of it you will still possibly have some trimming to do especially around the edges of areas- in the belts openings, the sides of the chest and back pieces etc and then you will have sanding to do- lots of sanding to make it nice and soft. Get the highest grade sandpaper you can find to make it really smooth.

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CRAP- I forgot Velcro and I don't know why cause that stuff is the life of your suit I swear. Its on like every piece. So yes Velcro, elastic, sandpaper (smooth for sure) and then I learned the hard way you need to have a "traveling" kit cause when I did my first troop my detonator fall apart and I didn't have e6000 on me. Luckily other troopers had some and helped put me back together again. E6000 is the best adhesive I have found and will come in handy and in a lot of areas in your kit. Not for all of it- but a lot of areas.

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Thanks for the list, tips, and advice, I really appreciate it! Guess it's time to head to Home Depot. Oh yeah, what's gradients of sand paper should I use? Should I just get a bunch ranging from soft to rough? I'm popping my cherry on this costume.

 

I use one of these to take off the edges. Does the job in seconds!

http://www.amazon.com/DEWALT-D26451-5-Inch-Random-Orbit-Sander/dp/B0009WRKUM/ref=sr_1_1?ie=UTF8&qid=1438010882&sr=8-1&keywords=dewalt+orbital+sander

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For sandpaper grades, I wouldn't go any lower than 180 grit and as high as 400 grit. Just be sure to only hit the edges so you don't scuff the smooth, shiny armour. A few of those sanding sponge pads is probably all you'll need.

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I didn't get my SC Helmet pre-assembled, but my best guess is that the ear holes aren't pre-cut as his kit comes with decals in place of the holes... I don't believe for basic approval it is necessary to cut them out, but for Lancer and for extra ventilation you'll want to do that :)

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Tools:

 

Dremel (especially routing and sanding heads)

Aviation Snips (good for thick stuff... you can use Lexan scissors on the thinner stuff)

Stanley Knife

Drill with a selection of drill bits

Sanding Block (paper grades from 40 to 1600)

Rivet Gun

Needle Files

Pliers/Side Cutters

Rule

Sharpie Marker Pen.

 

 

That's a basic start and will cover you for almost all situations.

 

A good sewing machine will also serve you beyond your wildest dreams.

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