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LW helmet , building a kit.


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You didn't show much of the most difficult part: filling the seam down the middle. I think the KS and SC kits are a better choice for someone who is not experienced at building stuff because their seam is on top and doesn't necessarily have to be filled. That is a great looking helmet though. It's gotta be the best visor/face fit to bucket I've seen.

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Yea the seam filling is the easy part, for me anyway. I used bondo and just sanded it down. Tried to get it just in the seam by running a piece of cardboard across the top like a squeegee to make it as flush as possible while it was still wet. Then I sanded it and did it again until I was happy.

 

I actually think this is easier then the KS for assembly. The KS is a royal pain to get together. Although the LW has more steps, I actually think is easier to assemble and get it looking right. I love my LW, and want another for display. My wife also wants one lol

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The chin cups were all cut differently ,quite roughly tbh, slotted at different places etc but the way the 3/4" black elastic was threaded through the original helmets is the same. Of course there may have been variations but this is the way I have seen two originals done on the inside and have seen other Biker Scout original helmets from behind the scenes with the black elastic running up the outer side. It is the best way to do this for general accuracy and it actually works really well.

The inner bottom elastic ends were either glued and/or stapled [steve Sansweet/Prop Store lid is stapled] and "rolled"to keep them from slipping through the bottom slots.

 

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  • 2 weeks later...

For those asking...you have already reached LW. He reads this list and has already posted in this thread. From what I understand he is very busy and not taking orders at the moment. If he ever does go in for another order you will have to be patient. None of us would possibly be able to keep up with that volume of orders.

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