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Thermal Detonator Plate


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I do my best brainstorming on my days off...

 

In anticipation of Chef's laser-cut clips, I turned my attention to the placement of the thigh box straps, and how they attach to the rear of the costume. I think most people use snaps or Velcro, and attach them to the main belt, but I wanted to attach mine to the TD itself:

 

TD_plate_1_zpsf204dd1f.jpg

 

So I designed a plate that attaches to the back side of the TD, held in place with zip ties that go around the tube, and slits for the thigh box straps (the fabric is folded and stapled behind the slit so that the straps don't come through.

 

TD_plate_2_zpsb2d62428.jpg

 

The next step is to add a small belt clip the center of the plate, but mounted from the bottom. I figure that once the laser-cut clips are attached, an extra clip mounted the opposite direction will add stability to the TD assembly as a whole.

 

More pics to follow...

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So how does this attach to the main part of the belt? My rear straps are riveted to the velcro closure in the back.

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The clips that Chef is working on will hang the entire assembly onto the main belt, like this:

 

clips_zps7e85975b.jpg

 

I'm just going to add a single clip to the middle of the plate, but in the opposite direction. This should make the assembly more stable in case, say, you get suspended by your boots by ewoks. :D

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Using one of the black clips that was included with the MonCal kit, I took a Dremel to it, and cut it down to fit the plate. I haven't screwed it onto the plate yet, but here's what it would look like. DIsregard the chrome Makita clips; these will be replaced by Chef's version:

 

TD_plate_3_zpscfa67b30.jpg

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REDESIGN!

 

I’ve decided to update the original plate design. I found a great belt clip at Tandy Leather (Rivet-On Spring Clip, part # 1237-24), and redid the mount plate to accommodate this clip.

Rivet-On-Spring-Clip-Black-1237-24_zpscd4911c2.jpg

 

I’ve also changed my mind on the positioning of the clip, and mounted it right-side up.

 

Below is the template, if you’d like to make your own. I used Evergreen .060†plastic sheeting for the base. You’ll notice that the mounting area for the clip is not centered top to bottom; this is so that when the 2†white webbing belt is pulled into the clip, it runs dead center along the plate at the back of the TD, keeping the entire assembly centered on the belt.

 

plate_mount_zpsd9077ade.jpg

 

The dimensions of this plate are for the SC thermal detonator housing. If you have an MC housing, the template would need to be scaled down to fit that piece.

 

When attaching the thigh box straps, simply run a bit of the strapping through the slit, fold it over on the backside, and staple it so that the strapping doesn’t slide back through the slit when pulled.

plate_back_zps2a881ba3.jpg

 

The finished back, with the belt clip riveted to the plate, and zip-tied around the tubing:

back_zpseb4a1d3b.jpg

 

And the front!

finished_zpsd992cab3.jpg

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