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Finally had the chance to start working on the Flightsuit with some help! Glad I didn't have to do this alone I looked at multiple different approaches. I liked Araduns the most. However, I saw that approach only after I already got help and tailored the flightsuit a bit tighter to myself. So for now, the mock up piece of fabric, and the Idea I had was to do two pieces. Left and right. And each will cover front and back. Since the Codpiece will definitely cover where they meet. I also ran into the problem that there is an elastic band in the back of the flightsuit that bunches up the material and creates a lot of folds. I thought I could adress this by just attaching the Mudflap higher, as it would be covered by the cummerbund anyways? Here is a rough drawn outline we did. My left side, marked by a little "X", was the one I liked more shapewise after drawing: This is the mock up piece out of old fabric, and a quick test fit. I know in the back it doesnt go all the way to the drawn line, but thats more a an Issue of attaching it a bit loosely for those pictures, and i think should be okay once I use suede and make sure everything sits snug. I cut the mockup-mudflap after this picture, as I thought it definitely does not need to be longer. It really appreciate input/feedback/criticism on this, as I really want to make sure everything is good before cutting into the suede! Thanks for reading!

Bit late as I just saw this thread just now. Working on a Scout in Berlin as well. I'm a bit further along, so if you run into any issues feel free to send me a message as well. Maybe its something I just dealt with recently!

Finally finished the boots! This took me longer and was more difficult than I expected. Still fun! I don't have much to add to cheesewhoopys tutorial, but still wanted to document my process. I sewed in a strap on the right boot tube to help holding up against the weight of the holster, as Chopper pointed out in the tutorial. Its significant thinner than the one shown, it was what i had laying around, but it still seems to work. Clamping didn't really work out for me. So I tried a few magnets i still had. And it worked like a charm! Definitely have more magnets on my list for the next cosplay project I rounded out the dogbone after this picture. This is just to show the magnets. Speaking of the dogbone. I got my template from KOtrooper's buildthread: https://forum.501stpathfinders.com/topic/22421-kotroopers-biker-scout-build/page/4/?tab=comments#comment-209950 Cheeswhoopy's tutorial recommends using CA Gorilla Glue on the edges of the dogbone. I didn't have any, so I'm happy to report that this all worked out with just E6000! Here is something I did want to point out for Level 2: The dogbone is supposed to end above the toe strip on both sides. (as per CRL) I don't know if it was something added to the CRL after cheeswhoopy's tutorial was created, but I didn't see it mentioned there, so I wanted to point it out for other people I retrimmed my holster, and glued in reinforcements where the rivets will sit. And finally here is a picture of the finished boots: When they are not worn they ended up not being as straight as boots in other build threads, and when worn they do have crinkles and creases. I realized though by looking at the scoutopedia and other pictures of finished builds that this seems to be normal when worn. Am I correct in that regard? Also, there is a bit of a gap between the holster and the vinyl of the boots, depending on how I stand. Looking at other people's boots it seems to be normal, still wanted to ask if this gap is okay? Had a hard time pohotographing the boots close enough, so here are some pictures: (wearing black sweat pants in this picture, and not the flight suit. that one is a bit better fitting!) Looking at these again I really need to clean the mirrors in our apartment 😅

Just a small Update: After looking closely at the other boots in this forum I tried to put the 1/2 Inch strip as low as possible. Pretty satisfied with the results, even if its not 100% perfect and has some spots were it does not sit 100% flat on the other vinyl. Will start measuring and cutting the material for the tubes this weekend, but the actual sewing might take a while. The sewing machine my partner got a while ago has some tension issue.

After all this input and all the help i wanted to report success! Thanks to cheesewhoopys tutorial and the youtube tutorial I mentioned in the last page of this thread (https://forum.501stpathfinders.com/topic/19708-biker-scout-boots-tutorial/ and https://www.youtube.com/watch?v=t6L4bY9NnqM&ab_channel=MortimerCreative) I was able to stretch the vinyl over the boots correctly. I struggled a lot in the beginning with this, so if someone has a similar problem of not getting it tight over the shoe: The things that helped me the most were stuffing the shoe with an old shirt so it wouldnt bend too much, and stretching and pinning from the middle of the toe as a start and then going back and forth between the two sides of the shoe, as shown in the youtube tutorial. However, I did not pin the two ends first on the second shoe and that helped me tremendously! Almost 100 pins later ... And since I didn't have any wooden color sticks to spread around the E6000, I used a scrap piece of ABS from the Armor. I also deliberatley did not put any glue in the wider vicinity of the shoelace rivets: I was very nervous about having to redo all the forming and stretching, but the vinyl held up its shape! I did however reheat the vinyl repeatedly during the forming and even after all the pins were in place. And I waited around 15 minutes after the last heat treatment. So here they are for now, banished to the balcony so I don't have to inhale any more E6000 Feels really good to be working on this again!

That last one is a great idea, thanks! And thanks again @OnkelPaschulkefor the link. Ordered on Sunday arrived today. From netherlands to germany within two work days, really impressive! I also think that this is much closer to the texture I've seen in other threads. Just to make sure before i start cutting out pieces I wanted to check in again if you all think it works? My knuckles are in there on purpose as scale

Thank you both! Now I know in which WIP Thread I read about the wrong texture 😅 Should've gone with your link in the first place instead of picking up something locally. Thanks again for the new link! I just ordered through them. Now I need to be creative and think about a project I can do with the remaining wrong vinyl 😅

Finally finding the time to get back into this and started working on the boots again. I'm following cheesewhooppys Tutorial (https://forum.501stpathfinders.com/topic/19708-biker-scout-boots-tutorial/) Found it pretty difficult to get the vinyl shaped to the boot without it creasing. Found this tutorial that so far seemed to help me get somewhere with that problem (https://www.youtube.com/watch?v=t6L4bY9NnqM&ab_channel=MortimerCreative) Ran out of thumbtacks so will have to report in if it ultimately helped or not 😅 Looking at the different tutorials though I got a bit insecure about the fabric I am using. It has quite a bit of texture. I looked at the CRL and it doesnt mention that being a problem. However, when going through other peoples WIP Threads I thought I read somewhere that it might be a problem. So as a quick question before I go on with that fabric. Is this too much texture? Also finally got a new camera that does not produce blurry pictures

Thank you! This will be super helpful for me. Along with the pattern of @f3tt4l1f3you posted this will really make creating the softparts easier for me!

What really really helped me was only cutting a little bit and then using a sanding bit on the dremel and holding the tank against the back armor again and again. This part was very difficult for me because i didnt understand why it wouldnt sit properly. So, remember that you might have to reshape the bottom and the sides of the tank as well to make it fit properly. I took off a lot at the bottom. As the reason why it does not sit properly might be multiple spots at the same time Plus, it does not have to be 100% flush. Once i accepted that, the task became way easier! This comment by @Chopperhelped me a lot! Maybe it helps you as well? https://forum.501stpathfinders.com/topic/23660-first-build-rotj-bikerscout/?do=findComment&comment=225638

Hey, If you get the chance to post pictures of this I would be super grateful. I am currently about to start the softgoods and have mulled over Materials and their german translations. So it would be super helpful to see if the "Baumwollsatin" looks like other peoples mercurized cotton! For all the straps and velcro, I went to https://www.extremtextil.de/. For me that was just around the corner and came recommended by a friend who sews his own skydiving clothes. When it came to all the different strap and velcro sizes they had everything and were super helpful and patient with me standing in their shop with an excel spreadsheet on my phone 😅. And they do have an online shop if you don't live close by!

I was having problems getting the gray acrylic in the chestpiece indent to look proper and went exactly that route. It worked perfectly. I used a scalpel and a cutting mat to get the rough shape, and left it bigger. If you're careful you can cut off the excess (if you have any) while its already on the armor. The result was waaaay better than every try I did with acrylic paint.

This is going to be a longer post. Over the last 2 Weeks I was finally able to have the time to work some more on the Armor. Please Excuse the blurryness of the Pictures. Still didnt get a new phone, but I will take pictures in the future with someone else's phone. I had this phone for a couple of years and its the first one to have the camera scratch so much, only by having it in my workpants 🤷‍♀️ Prep Work: For the Belt and Chest/Back/Tank. I cut the Slits for the Strapping with the Dremel: I can't add much to what Mickey did in his Video. I can add on however, if you're Insecure as me: All of these Cuts are for 1,5 Inch Straps, If youre using a cutting disc with a 1,5 inch diameter, you don't have to go little by little. Also dont try to file the Cuts bigger, just do another Cut. The Webbing is thick enough. I was afraid to do too much and spent way too much time on my first Cuts 😅 I then bent the belt with a heat gun, going from the inner part of the belt to the outer parts. I cut off a bit of excess material again and drilled a 3mm/1/8 Inch hole. Staining the Webbing: Here is the end result of tea staining the webbing with a little cut of piece i purposefully did not stain. I used 5 Bags of plain blacktea that I steeped in 1,7 Liter (thats the highest amount my water kettle can fit) for 5 Minutes. Pulled the Bags out, and put all of the webbing in for 2.5 Minutes in total. I wrote this down on a note so i can get the same color once I have sewn the pouches. My advice: If youre doing this, its easier to use way more water, instead of freaking out and trying to stir almost 3 Meters of webbing in only a small amount of water/tea. Belt Strapping I looked at a lot of different build threads, the RS Videos and Mickeys Video. I decided for the Belt I'd go with Mickeys Method as to me it seemed the best one to do any kind of readjustment work. The following you can probably see better in Mickeys Video, but I thought maybe someone is helped by seeing pictures of it. I had some help by my Partner, who recently got a new sewing machine. I got reaquainted to using a sewing machine, but in the following pictures you can probably see I still need some practice 😅 Because of that this is why I started with the Nylon part of the Belt as its hidden by the Thermal Detonator anyways. So first Pictures are the Nylon Webbing that I measured out to my size. Had the belt above my hip and over my belly button. Halved the long nylon Piece and attached 6 Inches of Velcro to each side. Which is probably way too much, but my weight has fluctuated over the years, so I wanted it to be as adjustable as possible. Stitching on the Velcro: And the Rivet: And the final Results. Would love some Input as to positioning of the dropboxes. Right Now the Strap is just clamped/safety pinned to the nylon. I feel pretty okay about the position but wanted some feedback before finally attaching the straps to the nylon. I do plan to rivet and not sew the strap to the velcro, as I run into the problem that with were I think the straps should attach to the nylon I would have to go through a layer of nylon, velcro and webbing. And I'm pretty unsure if the sewing machine can manage to do that, as it was already hiccuping with just nylon and velcro. Chest/Back/Tank This was done with a lot of help by my partner. And after working on much of the armor alone I was pretty happy to have help in this case. Just getting the front and back affixed to each other was tremendously easier with someone else there. Also... I need to practice getting in and out of it. I still needed some help for that today 😅 This is just the two parts affixed with a piece of sticky velcro. With the sanding bit of the dremel I got rid of the edges after that picture. I guess when I cut it with scissors the plastic bend upwards a little. After trying different glues that all didnt stick, and as I did not have the patience to wait for E6000 to cure, I simply used hot glue for the shoulder bridges.: Not necessarily happy with how they look in this picture, but they are alright when its worn. Here is an overview Pic of the different attachments. Again I followed Mickey method, and with the adjustable side of the parachute Buckle, its not even sewn on. The adjustable part so far stays fixed without having to sew it shut. Tank Rivets: And the detachable shoulder bells with velcro on one set of the ziptie-anchors. And here is it as I just put it on: I'm unsure whether the shoulder bells still need a bit of trimming, or if I should trim off a bit of the bottom part of the Chest. However, with both I thought it would be better to wait until I finished the flakvest and the cummerbund. And obviously I couldn't help myself put throw everything on once it was done. The Helmet is an Altmanns I got years ago, and It started me on this path Still plan to take a shot at CFO's Helmet Kit soon. That picture also helped me to see, that both biceps and forearm armor are sitting too far in the back of my arm. I will figure out some velcro attachement to the flight suite once i tackled the softparts and the boots. Thanks for reading

Thank you for showing your work on the helmet in detail, and with all the pictures. I have the same Kit, and put the Helmet as the last thing to do as it is/was the most intimidating. Your Thread so far is a great resource and help to me! Bookmarked it and followed it and will definitely use it a lot when i finally get around to tackling the helmet!

Thank you! Yes, I thought as much. I assumed if i get the elastics tight enough that everything sits appropriately and doesnt slide while trooping, it will get uncomfortable over time. Or at least I have that with any skate protector gear 😅 I left it as a future problem for now, as I want to finish all Armor and Softparts before tackling the velcro on the suit. My sewing skills are subpar so I want to avoid misplacing velcro and having to do it again